Milwaukee South News

Allis-Roller, a manufacturer known for its welded steel rollers, has introduced a new large robotic welder to its production line. This advanced system, equipped with three robotic arms, marks a significant step forward in precision and efficiency.

The new welder is designed with dedicated arms for both parts handling and welding. A notable feature is its ability to perform simultaneous welding on opposite sides of brackets. This enhances the quality of the welds while reducing cycle times, contributing to the durability and reliability of the steel rollers produced.

The system includes a two-station Ferris wheel design, each station featuring a positioner that rotates parts during welding. This allows for welding tube "cores" with various bracket designs on their outer diameters, offering numerous linear and angular combinations to meet different customer needs.

Automation plays a crucial role in this setup. Two loader trays feed materials to the part-handler robot efficiently. The robot can handle weldments weighing up to 1,100 lbs., measuring 170 inches in length, and having a maximum diameter of 14 inches. This demonstrates its versatility across different welding tasks.

By adopting this three-armed robotic welder, Allis-Roller aims to enhance manufacturing efficiency and set new standards for precision and flexibility in welded steel roller production.